Production - Production Lines

Also in this case, the automatic production lines are supported by manual stations for both winding and welding, and are composed of:

• 6 fully automatic winding stations flanked by 2 welding machines (tin bath).
• 2 manual lines with 12 stations each for windings flanked by 2 stations for manual soldering (always in a tin bath).
• Quality control station manned by 8 qualified operators for carrying out safety tests (HI-POT and Functional tests) and measuring the final electrical values.
• Packed in cardboard boxes with standard bar code 128 label and positioned on EPAL - IPCC for subsequent closure with straps and plastic film.

Materials and Certifications

The TIYAN switching transformers are manufactured in compliance with international safety standards. EN60950 e EN 61558-2-16, as well as the REACH and ROHS directives.The composition materials are as follows:

• Self-extinguishing plastic materials according to UL-94V0 standard.
• synthetic resin (class F varnish)
• grade 2 copper wires
• coil made of class B or F plastic material
• Other series on request: EF; ETD; EP; EPC; ER-ERL; PQ; RM.

The insulation between the primary/secondary windings is tested and guaranteed up to 4000V

Quality

Electrical and dimensional checks are performed on a sampling basis according to AQL (Acceptance Quality Limit) standards, and all detected parameters are recorded in specific modules (test reports) for rapid verification and traceability of the production batch. 100% of the products are tested at the end of production.